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High-Precision Cloth Part Segmentation for Robotic Laundry Automation
RoboticsSegmentationsAutomation
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High-Precision Cloth Part Segmentation for Robotic Laundry Automation

Client Overview

A European robotics company building intelligent automation systems for the laundry industry partnered with Intellisane AI to solve one of their key computer vision challenges: identifying and understanding fine-grained parts of garments through annotated image data.

Their goal? To develop a robotic system capable of recognizing, handling, and sorting various types of clothing — from t-shirts to towels — in real-world, unstructured environments.

Project Goal

The client’s robotics platform needed computer vision models trained to detect intricate garment parts such as:

  • Hem
  • Terry cloth
  • Narrow sections
  • Collars
  • Shoulders

The objective was to train deep learning models to distinguish these sections with high precision, enabling robots to execute tasks like folding, picking, and sorting garments accurately. This required semantic segmentation, instance segmentation, and bounding box annotations across thousands of challenging real-world images.

Project Scope

  • Service: Image data annotation
  • Annotation Types: Semantic segmentation, instance segmentation, bounding boxes
  • Data Volume: Minimum 10,000 annotated samples per batch, across several cycles
  • Duration: Ongoing since early 2023 (with intermittent breaks)
  • Client Collaboration: Robotics and ML engineering teams

Core Challenges

This was not a typical annotation task. The project presented real-world data challenges that demanded more than technical labeling skills:

1. Overlapping and Occluded Garments

Garment parts were often hidden under folds or stacked over each other, making boundaries hard to define — especially between similar parts like hems and narrow seams.

2. Motion Blur and Wrinkles

Some images captured garments mid-motion or with natural wrinkles, distorting their appearance and making annotations difficult.

3. Visually Similar Textures

Different garment parts sometimes looked nearly identical due to texture, lighting, or color — e.g., Terry vs. Shoulder.

4. Ambiguous Garment Types

With some items looking too similar (like vests and sleeveless tees), classification required human-level garment knowledge.

Our Approach: Training Annotators Like Real-World Experts

At Intellisane AI, we believe domain expertise is just as important as annotation tools.

Instead of relying solely on visual guesswork, we trained our annotators practically. For items like t-shirts, towels, or uniforms, we purchased physical products from the market and trained our team by physically showing the structure of each part. This tactile, human-in-the-loop approach helped our team:

  • Understand how hems differ from narrow seams
  • Identify how terry cloth behaves differently in folds
  • Spot subtle structural changes even under occlusion

This hands-on training led to significantly improved consistency, accuracy, and labeling speed, even in the most complex batches.

High-Precision Cloth Part Segmentation for Robotic Laundry Automation

Outcome and Impact

Thanks to our structured process, domain-specific training, and rigorous QA workflows, we delivered exceptional results:

  • High-quality annotations that dramatically improved model training
  • Faster iteration cycles for the client’s vision model development
  • Successful deployment of their laundry automation platform
  • Long-term collaboration now in place for upcoming robotic AI projects

The client reported measurable performance gains in detection accuracy and system efficiency, crediting our team for enabling production-ready AI in a challenging, unstructured domain.

Tools & Quality Assurance

  • Annotation Tool: Proprietary + Open-source hybrid platforms
  • QA Process: Multi-layer review system, team audits, and edge-case rechecks
  • Turnaround Time: Batch-wise delivery with adjustable scaling
  • Confidentiality: Secured pipelines and NDA compliance

“Through this collaboration, the client successfully built a more intelligent and accurate robotic system for handling garments — powered by clean, high-quality image annotations. By addressing edge cases, training challenges, and real-world variability, Intellisane AI enabled faster model training, improved detection accuracy, and quicker product deployment

Finally

This project proves that real-world AI needs real-world understanding. At Intellisane AI, our blend of deep annotation expertise, domain-driven training, and commitment to long-term success sets us apart as a trusted partner for robotics, automation, and computer vision companies worldwide.


Key Results:

98%

Accuracy
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1.5M+

Data Volume
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25%

Training Time Reduced
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